www.rajfas.com - Rajasthan Fasteners Pvt. Ltd. - Manufacture all Sheet Metal Components, Disc Springs, Steel Springs Pins, Construction Pins etc. its 100% Export Unit

The quality systems and procedures are based on ISO/TS 16949:2002

The underlying principles of the procedures are as follows:-

A Quality Policy manual defines the policies that are used to operate and maintain the quality system.
A Quality Procedures Manual describes how the policies are to be carried out and includes detail of specific techniques and works instructions, together with the documentation to be used. Written instructions are displayed at relevant factory locations.
Both the Quality Policy manual and the Quality Procedures Manual are regularly updated.

Vicker's Hardness Tester (MITUTOYO)

Contract Review/Quality Planning. A formal procedure exists to review all new parts to confirm feasibility prior to acceptance of the order. Each part is placed into a product group for which generic FMEA and control plan have been produced. For parts not covered by the standard procedure a full advanced quality planning (AQP) system is adopted.

Document/Drawing Control. Quality control manage a computerized register of drawings, standard and specifications to ensure that only the latest issues are used.

Quality procedures are suitably updated by the use of an official amendment procedure. All obsolete drawings, standards and specifications are destroyed.

Approval of Suppliers. All Suppliers and sub-contractors are reviewed through a formal procedure to assess their suitability to supply .All major suppliers or prospective major suppliers will undergo an SQA visit or will have obtained approval to the approved suppliers list. Suppliers quality/delivery performance is also monitored to guarantee consistency of supply.

Microscope - For Micro structure

Manufacturing Controls. There is a clear identification of job status throughout manufacturing by use of a production/route card and quality status labels. Only processes with historically proven capability are used throughout manufacture. Dimensional evaluation is carried out at all stages of manufacture and recorded using variable or attribute methods. Computerized analysis of collected data is used to feed back information on tooling Preventative maintenance is used to support all production processes. Initial samples and documentation are submitted when requested. Final, stock and dispatch audits are undertaken

Heat Treatment is carried out in our own heat treatment plant. Non standard treatments are carried out by an approved sub-contractor. Statistical process control (SPC) is used to reduce process variation and therefore provide a consistent quality product. Metallurgical examination of each batch is carried out in our own on site laboratory to verify the product and to feed back information on the process performance.

Modern Testing Laboratory Equipments

All Parts are traceable through each manufacturing process and heat treatment back to the original raw material test certificate. Each batch has a unique identification number on the packing which should be retained by the customer and quoted in the event of any query.

Calibration and Gauge Control. All equipments are calibrated on a regular basis, traceable back to national standards. The records are computerized.

Non-Conforming Materials. Quarantine areas are provided to guarantee segregation of'non conforming material. A fully documented procedure which identifies cause and action is used to control all suspect/reject material. A defect analysis is compiled and reviewed by senior management at three monthly intervals.

Systems Audits are carried out regularly by a senior member of the company and a written report is submitted for management review. The internal audits are in addition to any external audits.

Certificates of Conformity are available on request. For Picture of certificate pl click on the image